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The Ultimate In
Concrete Design |
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DESCRIPTION AND BASIC USE
• MATCRETE® Dustone Color
Hardener™ is an engineered blend of color pigments, cement graded, hard
non-reactive aggregates and surface conditioning agents. Only pure,
lightfast, lime proof and weather resistant pigments are used. Dustone
Color Hardener is a ready to use dry shake colorant and hardener for
concrete. Applied to fresh concrete, it will produce a colorful, wear
resistant concrete surface. Dustone Color Hardener is specifically
formulated for use in the construction of new concrete flatwork and
floors. Its rich finishing paste allows the production of sharp detail
and clear characteristics ideal for use on many different commercial and
residential colored concrete finishes. It can be troweled and broomed, or
imprinted using
MATCRETE Decorative Concrete Stamps™ and
MATCRETE Liquid
Release Agent™. Many unique appearances with contrasting colors can be
achieved with a powdered release agent like
MATCRETE Dustone Antique
Release Agent™.
STORAGE •
Store in a cool, dry place, away from
oxidizers and acids. Do not store in temperatures exceeding 120°F. Keep
container tightly sealed. Shelf life is approximately 12 months.
COVERAGE •
Coverage requirements vary according
to intended use and color. For most applications, Dustone Color Hardener
should be applied at a rate of 60 pounds per 100 square feet (3.0
kilograms per square meter). Lighter colors such as pastel shades and
whites as well as areas subject to heavy traffic require minimum coverage
rates of 90 - 120 pounds per 100 square feet (4.5 - 6.0 kilograms per
square meter) but never more than 120 pounds per 100 square feet.
PREPARATION •
The subgrade must be uniformly,
graded, compacted, free of standing water and dry at the time of
placement. Mask off and cover all nearby structures and slabs that could
be damaged through contamination by the color hardener or concrete.
CONCRETE •
The concrete should be designed to
meet the strength and finishing requirements of the project. All fine and
course aggregates must be non-reactive and free of deleterious material.
The maximum recommended slump is 4 inches. Avoid using admixtures
containing Calcium Chloride.
APPLICATION •
Apply Dustone Color Hardener after
the concrete has been placed, screeded, wood-floated and excess
bleed-water has disappeared from the concrete surface. Using protective
gloves, reach down into each bucket and remix material that may have
settled during transporting and storage. To ensure sufficient and uniform
coverage, the color hardener should not be applied at less than the rate
described in the COVERAGE section. Dustone Color Hardener should
be applied in two applications (shakes). Two-thirds of the material
should be applied in the first shake with one-third being withheld for
the second shake and final touch-up as necessary. For applications of
over 100 pounds per 100 square feet (5.0 kilograms per square meter),
three shakes should be considered with one-half of the material being
applied during the first shake. To prevent segregation of the aggregates,
the color hardener should not be broadcast from a point above knee level
or thrown more than a few feet (1 m), less under windy conditions. Since
concrete sets more rapidly along the edges of the slab, material should
be applied to the edges first, and they should be worked before the rest
of the surface. A small quantity of material should be withheld from the
final shake for touching up nonuniform or weak-toned areas as necessary.
The necessary moisture for wetting the color hardener must come from the
concrete substrate to develop the proper strength and monolithic bonding.
Water must not be sprinkled or otherwise added to the surface during
application. Otherwise, a discolored and weakened surface with reduced
durability may occur. After each application, the dry color hardener must
be thoroughly and completely worked into the surface by the use of wooden
hand floats or a power troweling machine equipped with float blades
(shoes). Long-handled fresnos must not be used. The concrete must not be
troweled until after the final application. After application of the
final shake, the surface should be floated, then hand or machine troweled.
To prevent burning or darkening of the surface, hard steel troweling
(burnishing) should be minimized, especially at the edges and joint
lines. The specified texture should be applied uniformly using consistent
finishing practices. All surfaces should be finished reasonably within
the same time after placing. If the color hardened surface is to be
imprinted with
MATCRETE
Decorative Concrete Stamps or other mat-type
imprinting tools,
MATCRETE Dustone
Antique Release Agent or
MATCRETE
Liquid Release Agent should be used.
CURING •
The use of a clear, non-staining,
acrylic or wax curing-compound is recommended. Do not cure with plastic
sheeting, membrane paper or water misting. Avoid the use of
sodium-silicate type concrete hardeners. Products not recommended could
cause discoloration or mottling of the concrete surface.
WARNING •
Prolonged, unprotected exposure may
result in non-reversible Silicosis or Lung Cancer. All concrete finishers
and all onsite personnel must wear an OSHA-NIOSH approved dust respirator
while applying or working around MATCRETE Dustone Color Hardener. Avoid
contact with eyes and skin. Wear rubber gloves to protect skin and safety
eye goggles. Before using or handling this product, completely read the
Dustone Color Hardener Technical Information and MSDS. Close container
after each use. KEEP OUT OF REACH OF CHILDREN.
WARRANTY •
This product is not for public use
and is intended for use by licensed contractors, experienced and trained
in the use of these products. It is warranted to be of uniform quality
within manufacturing tolerances. The manufacturer has no control over the
use of this product, therefore, no warranty, expressed or implied, is or
can be made either as to the affects or as results of such use. In any
case, the manufacturer’s obligations shall be limited to refunding the
purchase price or replacing material proven defective. The end user shall
be responsible for determining product’s suitability and assumes all
risks and liability.
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DOC-A
Ash
* |
DOC-AB
Autumn Brown |
DOC-BR
Brick Red |
DOC-CT
Canyon Tan |
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DOC-C
Charcoal |
DOC-CO
Coral |
DOC-FB
Flagstone Buff
* |
DOC-FG
French Gray |
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DOC-GA
Golden Amber |
DOC-G
Gray |
DOC-GS
Gray Slate |
DOC-GRS
Gray Stone
* |
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DOC-GR
Green
* |
DOC-I
Ivory
* |
DOC-K
Kahlua |
DOC-LB
Light Beige |
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DOC-LR
Light Rose
* |
DOC-L
Limestone |
DOC-N
Nutmeg |
DOC-PB
Pacific Blue
** |
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DOC-PT
Phoenix Tan |
DOC-RT
Red Taupe |
DOC-RB
Rustic Brown |
DOC-S
Sandstone |
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DOC-ST
Sautillo Tile |
DOC-SW
Shell White
* |
DOC-SG
Silver Gray |
DOC-TC
Terra Cotta |
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DOC-TR
Tile Red |
DOC-W
Walnut |
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Please note: Colors shown are approximate.
The above colors will differ from the finished product, due
to differences in Computer Monitors and Graphic Cards. |
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*
Denotes Designer Colors which require
a higher coverage rate, where Matcrete recommends 90 - 120 pounds per 100
square feet (4.5 - 6.0 kilograms per square meter) but never more than
120 pounds per 100 square feet. |
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**
Denotes
a Premium Color which requires a higher coverage rate, where Matcrete
recommends 90 - 120 pounds per 100 square feet (4.5 - 6.0 kilograms per
square meter) but never more than 120 pounds per 100 square feet. |
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STANDARD COLORS
DUSTONE
COLOR HARDENER
MSRP
$30 |
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DESIGNER COLORS
DUSTONE
COLOR HARDENER
MSRP
$37 |
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**
PACIFIC BLUE
DUSTONE
COLOR HARDENER
MSRP
$135 |
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Additional Product Information |
DUSTONE Color Hardener Color Chart |
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DUSTONE Color Hardener Technical Information |
DUSTONE Color Hardener MSDS |
DUSTONE Color Hardener Specifications |
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